Custom Conveyor Solutions
Tailored Grain Handling Systems for Your Unique Requirements
Engineered Custom Conveyor Systems
We understand that every agricultural operation is unique, with specific space constraints, capacity requirements, and operational challenges. Our custom conveyor solutions are engineered specifically for your needs, combining our extensive experience with innovative design to create systems that maximize efficiency and productivity.
From complex multi-level systems to specialized handling requirements, our engineering team works closely with you to design, fabricate, and install custom conveyors that integrate seamlessly with your existing infrastructure. Whether you need to navigate tight spaces, handle specialty crops, or meet unique operational requirements, we deliver solutions that work.
Why Choose Custom?
- Perfect Fit: Designed for your exact space and layout requirements
- Optimized Performance: Engineered for your specific grain types and volumes
- Integration: Seamless connection with existing equipment
- Future-Proof: Expandable design accommodates growth
- Unique Solutions: Address challenges standard equipment can't solve
- Expert Engineering: Professional design and installation support
Custom Design Process
1. Consultation & Assessment
Our engineers visit your facility to understand your requirements, measure spaces, and identify challenges. We discuss your operational goals, capacity needs, and budget parameters.
2. Design & Engineering
We create detailed CAD drawings and specifications for your custom system. Multiple design options are presented with capacity calculations and cost estimates.
3. Approval & Fabrication
Once you approve the design, our fabrication team builds your custom system using premium materials and precision manufacturing techniques.
4. Installation & Training
Professional installation by certified technicians ensures proper setup. Comprehensive operator training and documentation included with every system.
Custom Solutions We Provide
Complex Routing Systems
Multi-level conveyors with multiple discharge points, diverter gates, and automated routing. Perfect for facilities requiring grain distribution to multiple bins or processing lines.
Discuss Your Project →Space-Constrained Solutions
Custom-designed systems for tight spaces, unusual layouts, or retrofit applications. We specialize in making the impossible possible with creative engineering.
Discuss Your Project →Specialty Crop Handling
Gentle handling systems for delicate seeds, organic grains, or specialty crops requiring minimal damage and contamination prevention.
Discuss Your Project →Recent Custom Projects
Multi-Bin Distribution System
Challenge: Large grain elevator needed to distribute incoming grain to 12 different storage bins based on grain type and quality.
Solution: Designed and installed a 200-foot main conveyor with automated diverter gates and PLC control system. Operators can route grain to any bin from a central control panel.
Result: Reduced loading time by 60% and eliminated manual gate operation.
Seed Processing Facility
Challenge: Seed company required gentle handling system to preserve germination rates while moving seed through cleaning and packaging lines.
Solution: Custom belt conveyor system with food-grade belting, enclosed design, and variable speed controls. Integrated with existing cleaning equipment.
Result: Reduced seed damage from 3% to less than 0.5%, significantly improving product quality.
Retrofit Installation
Challenge: Farm operation needed to add conveyor system to 40-year-old bin site with limited space and unusual bin arrangement.
Solution: Custom-designed swing-away conveyor with telescoping sections to navigate between existing structures. Portable base allows repositioning as needed.
Result: Successful installation without modifying existing bins, providing modern efficiency in legacy facility.
Export Terminal Upgrade
Challenge: Port facility needed high-capacity system to load ships while maintaining grain quality for international markets.
Solution: 300-foot belt conveyor with 15,000 BPH capacity, dust collection, and automated sampling system. Integrated with existing ship loaders.
Result: Increased loading speed by 40% while meeting strict export quality standards.
Custom Features & Capabilities
Automated Controls
PLC-based control systems with touchscreen interfaces, remote monitoring, and automated routing capabilities.
Multiple Materials
Steel, stainless steel, or aluminum construction based on your application and environment requirements.
Specialized Belting
Food-grade, high-temperature, oil-resistant, or cleated belts for specific grain types and conditions.
Integration Services
Seamless integration with scales, samplers, cleaners, dryers, and other processing equipment.
Dust Management
Integrated dust collection, enclosed designs, and air-tight connections for clean operation.
Safety Systems
Emergency stops, safety interlocks, warning systems, and compliance with all safety regulations.
Let's Design Your Custom Solution
Every custom project starts with a conversation. Contact us to discuss your unique requirements and discover how we can engineer the perfect solution for your operation.